Puregas P1500W Series User's Guide

P011787 – Rev. J P1500W Series Air Dryers User’s Guide Models covered: P1500W P1500WLP P1502W P1502WLP

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 10 of 100 P011787 – Rev. J 5.4 Technical Specifications P1500W P1500WLP P1502W P150

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 100 of 100 P011787 – Rev. J 17. Notes ______________________________________________

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 11 of 100 P011787 – Rev. J 5.5 Dryer Function Overview Component Description 1 C

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 12 of 100 P011787 – Rev. J 6. Installing Your Dryer 6.1 Safety & Warning Informa

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 13 of 100 P011787 – Rev. J 6.2 Before You Begin 6.2.1 Carefully inspec

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 14 of 100 P011787 – Rev. J 6.3 Included Contents (1) P1500W Series Air Dr

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 15 of 100 P011787 – Rev. J 6.5 Installation Steps 6.5.1 Using a box cutter remove

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 16 of 100 P011787 – Rev. J 6.5.4 Remove the ship-loose contents package. 6.5.5

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 17 of 100 P011787 – Rev. J 6.5.8 Plug AC Power Cord to dryer. 6.5.9 Wire or plug

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 18 of 100 P011787 – Rev. J 6.5.11.2 Turn the knob until the reading on the pressure

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 19 of 100 P011787 – Rev. J 6.5.15 Connect the air supply line to the Outlet Port.

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 20 of 100 P011787 – Rev. J 6.5.17 Set the Static Pressure: 6.5.17.1 Pull Static P

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 21 of 100 P011787 – Rev. J 6.5.18.2 Turn knob until Outlet Pressure (OUTP) reading

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 22 of 100 P011787 – Rev. J 6.5.20 Re-install the front panel. 6.5.21 REGISTE

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 23 of 100 P011787 – Rev. J 7. Registering Your Dryer Please take a moment to registe

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 24 of 100 P011787 – Rev. J 8. Operating Your Dryer 8.1 Safety & Warning Informat

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 25 of 100 P011787 – Rev. J 8.2 Connecting Air Supply Line to the Dryer 8.2.1 Connec

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 26 of 100 P011787 – Rev. J 8.3 Powering the Dryer ON & OFF 8.3.1 POW

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 27 of 100 P011787 – Rev. J 8.4 Using the Front Panel Display 8.4.1 ALARM LED

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 28 of 100 P011787 – Rev. J 8.4.5 Display Screen - Shows the current dryer readings.

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 29 of 100 P011787 – Rev. J 8.5 Identifying Dryer Alarms 8.5.1 High Outlet Pressure

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 3 of 100 P011787 – Rev. J 1. Welcome & Congratulations Congratulations on your p

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 30 of 100 P011787 – Rev. J 8.5.4 High Cabinet Temperature Alarm - Occurs when the te

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 31 of 100 P011787 – Rev. J 8.6 Adjusting & Resetting Dryer Set Points Dryer Set P

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 32 of 100 P011787 – Rev. J 8.6.2 High Outlet Pressure Alarm Set Point (default sett

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 33 of 100 P011787 – Rev. J 8.6.3 Low Outlet Pressure Alarm Set Point (default settin

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 34 of 100 P011787 – Rev. J 8.6.4 High Humidity Alarm Set Point (default setting is 1

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 35 of 100 P011787 – Rev. J 8.6.5 High Compressor Last Run Time Alarm Set Point (defa

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 36 of 100 P011787 – Rev. J 8.6.6 Compressor Total Time Reset – The Total Time (TTL T

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 37 of 100 P011787 – Rev. J 8.6.7 Reset to Factory Values – 8.6.7.1 Press the Lef

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 38 of 100 P011787 – Rev. J 8.6.9 Startup Delay Set Point (default setting is 0 sec)

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 39 of 100 P011787 – Rev. J 8.6.10 Pressure Gauge – This is an information screen onl

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 4 of 100 P011787 – Rev. J 3. Table of Contents 1. Welcome & Congratulations ...

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 40 of 100 P011787 – Rev. J 8.9 Setting the System Pressure With Compressor running:

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 41 of 100 P011787 – Rev. J 8.10.3 Turn knob until the reading on the Pressure Gauge

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 42 of 100 P011787 – Rev. J 8.12 Connecting to Common Alarm Terminals 8.12.1 Open fr

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 43 of 100 P011787 – Rev. J 8.13 Connecting to Power Fail Alarm Terminals 8.13.1 Ope

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 44 of 100 P011787 – Rev. J 8.14 Connecting via Web Browser If the Air Dryer IS connec

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 45 of 100 P011787 – Rev. J The Web Browser connection offers five (5) screens to the u

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 46 of 100 P011787 – Rev. J 8.15 Using the Status Screen Displays the readings and al

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 47 of 100 P011787 – Rev. J 8.15.1 Resetting an Alarm 8.15.1.1 Click on the ALARM

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 48 of 100 P011787 – Rev. J 8.15.2 Resetting Compressor Total Run Time 8.15.2.1 Cl

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 49 of 100 P011787 – Rev. J 8.16 Using the Config Screen All configuration of Set Poi

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 5 of 100 P011787 – Rev. J 10.2 Six Month Maintenance ... 7710.

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 50 of 100 P011787 – Rev. J 8.16.1 Changing a Set Point or Setup value: 8.16.1.1 C

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 51 of 100 P011787 – Rev. J 8.16.2 Changing the Keyword 8.16.2.1 Click on CHANGE K

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 52 of 100 P011787 – Rev. J 8.17 Using the Event Screen Displays all events such as a

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 53 of 100 P011787 – Rev. J 8.18 Using the Alarm Screen Displays all the Alarms regis

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 54 of 100 P011787 – Rev. J 8.19 Using the Firmware Screen Displays the current firmw

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 55 of 100 P011787 – Rev. J 8.19.1 Updating the Firmware: 8.19.1.1 Click on BROWSE

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 56 of 100 P011787 – Rev. J 8.20 Connecting via SNMP Using SNMP to connect and communi

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 57 of 100 P011787 – Rev. J 9. Testing Your Dryer 9.1 Safety & Warning Informatio

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 58 of 100 P011787 – Rev. J 9.2 Measuring Compressor Amp Draw With the Compresso

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 59 of 100 P011787 – Rev. J 9.3 Measuring Compressor Voltage 9.3.1 Power the a

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 6 of 100 P011787 – Rev. J 4. Safety & Warning Information This section contains

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 60 of 100 P011787 – Rev. J 9.4 Measuring Incoming Voltage 9.4.1 Open front pa

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 61 of 100 P011787 – Rev. J 9.5 Measuring Voltages at Solid State Relay 9.5.1 Open f

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 62 of 100 P011787 – Rev. J With the Compressor NOT running: 9.5.5 Use a Voltmeter t

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 63 of 100 P011787 – Rev. J 9.6 Testing Consistent Heatless Dryer Cycling Wit

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 64 of 100 P011787 – Rev. J 9.6.4 Place your hand beneath the purge solenoids to feel

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 65 of 100 P011787 – Rev. J 9.7 Testing Unloader Valve With the Compressor running: 9.

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 66 of 100 P011787 – Rev. J 9.8 Measuring Heatless Dryer Solenoid Voltage With the Com

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 67 of 100 P011787 – Rev. J 9.9 Testing Air Dryer Fan NOTE: To test the fan, the cabin

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 68 of 100 P011787 – Rev. J 9.11 Testing Compressor ON/OFF Cycling 9.11.1 Open front

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 69 of 100 P011787 – Rev. J 9.12 Testing High Compressor Last Run Time Alarm NOTE: For

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 7 of 100 P011787 – Rev. J CAUTION! Depressurizing the a

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 70 of 100 P011787 – Rev. J 9.13 Testing Humidity Alarm and System Shutdown 9.13.1 P

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 71 of 100 P011787 – Rev. J 9.13.6 Allow the Humidity reading to rise over 10.0% Aft

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 72 of 100 P011787 – Rev. J 9.14 Testing High Outlet Pressure Alarm 9.14.1 Make a no

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 73 of 100 P011787 – Rev. J 9.15 Testing Low Outlet Pressure Alarm 9.15.1 Make a not

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 74 of 100 P011787 – Rev. J 9.16 Testing Air Fittings & Hoses for Leaks NOTE: This

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 75 of 100 P011787 – Rev. J 10. Maintaining Your Dryer In order to ensure that your P

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 76 of 100 P011787 – Rev. J WARNING! Internal surfaces m

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 77 of 100 P011787 – Rev. J 10.2 Six Month Maintenance MODEL: LOCATION NAME:

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 78 of 100 P011787 – Rev. J 10.3 8,000 Hour Maintenance Under typical operating condi

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 79 of 100 P011787 – Rev. J 11. Replacement Parts & Accessories 11.1 Dryer Parts

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 8 of 100 P011787 – Rev. J CAUTION! This Air Dryer does

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 80 of 100 P011787 – Rev. J 11.2 Dryer Parts cont. Description Part Number Quantity

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 81 of 100 P011787 – Rev. J 11.3 Heatless Dryer Assembly Parts Description Part Numb

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 82 of 100 P011787 – Rev. J 11.4 Accessories for Your Dryer Description Part Number

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 83 of 100 P011787 – Rev. J 11.5 Ordering Parts from PUREGAS Instruction for the repl

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 84 of 100 P011787 – Rev. J 12. Service & Repair Only PUREGAS can offer factory d

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 85 of 100 P011787 – Rev. J 13. Troubleshooting Your Dryer 13.1 Before You Call PUREG

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 86 of 100 P011787 – Rev. J 13.3 Air Dryer Won’t Power ON Poss

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 87 of 100 P011787 – Rev. J 13.4 Display Screen Not Functioning Possible Cause Check

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 88 of 100 P011787 – Rev. J 13.7 Low Outlet Pressure Alarm Possible Cause Check Corr

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 89 of 100 P011787 – Rev. J 13.9 High Humidity Possible Cause Check Corrective

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 9 of 100 P011787 – Rev. J 5. Overview & Specifications 5.1 Product Description

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 90 of 100 P011787 – Rev. J 13.10 Can’t Create a High Humidity Alarm / Shutdown These

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 91 of 100 P011787 – Rev. J 13.13 Inconsistent Heatless Dryer Cycling Possible Cause

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 92 of 100 P011787 – Rev. J 13.15 Compressor Won’t Build Pressure Possible Cause Chec

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 93 of 100 P011787 – Rev. J 13.17 High Compressor Last Run Time Alarm Possible Cause

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 94 of 100 P011787 – Rev. J 13.19 Compressor Rapid ON/OFF Cycling Possible Cause Chec

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 95 of 100 P011787 – Rev. J 14. Appendix 14.1 Wiring Diagram

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 96 of 100 P011787 – Rev. J 14.2 Set Point Limits and Defaults 14.2.1 System Adjustm

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 97 of 100 P011787 – Rev. J 14.3 SNMP Parameters Device Configuration Information

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 98 of 100 P011787 – Rev. J 15. Limited Warranty Agreement PUREGAS products carry a o

PUREGAS, LLC P1500W Series Air Dryers User’s Guide Page 99 of 100 P011787 – Rev. J 16. Contacting PUREGAS 16.1 General PUREGAS, LLC 226A Com