Puregas TOC User's Guide

P011658 – Rev. M P550W Series Air Dryers User’s Guide Models covered: P550W P550WH P550WLP P552W P552WH P552WLP

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 10 of 99 P011658 – Rev. M 5.5 Dryer Function Overview # Component Description 1 Co

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 11 of 99 P011658 – Rev. M 6. Installing Your Dryer 6.1 Safety & Warning Informati

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 12 of 99 P011658 – Rev. M 6.2 Before You Begin 6.2.1 Carefully inspect the

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 13 of 99 P011658 – Rev. M 6.3 Included Contents (1) P550W Series Air Dryer (1) Insta

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 14 of 99 P011658 – Rev. M 6.5 Installation Steps 6.5.1 Using a box cutter remove the

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 15 of 99 P011658 – Rev. M 6.5.4 Remove the ship-loose contents package. For P55

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 16 of 99 P011658 – Rev. M 6.5.8 Plug AC Power Cord to Dryer. 6.5.9 Wire or plug th

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 17 of 99 P011658 – Rev. M 6.5.12 Set the System Pressure: With Compressor running: 6

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 18 of 99 P011658 – Rev. M 6.5.14 Power the Dryer OFF. For P550W, P550WLP, P55

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 19 of 99 P011658 – Rev. M For P550WH and P552WH dryers: 6.5.16.2 Connect up to four (

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 20 of 99 P011658 – Rev. M 6.5.18 Set the Static Pressure: 6.5.18.1 Pull Static Pre

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 21 of 99 P011658 – Rev. M 6.5.19.2 Turn knob until Outlet Pressure (OUTP) reading is

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 22 of 99 P011658 – Rev. M 6.5.21 Re-install the front panel. 6.5.22 REGISTER

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 23 of 99 P011658 – Rev. M 7. Registering Your Dryer Please take a moment to register

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 24 of 99 P011658 – Rev. M 8. Operating Your Dryer 8.1 Safety & Warning Informatio

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 25 of 99 P011658 – Rev. M 8.2 Connecting Air Supply Lines to the Dryer For P550W, P55

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 26 of 99 P011658 – Rev. M 8.3 Depressurizing the Dryer CAUTION: Be careful when remo

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 27 of 99 P011658 – Rev. M 8.5 Using the Front Panel Display 8.5.1 ALARM LED

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 28 of 99 P011658 – Rev. M 8.5.5 Display Screen - Shows the current Dryer readings. W

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 29 of 99 P011658 – Rev. M 8.6 Identifying Dryer Alarms 8.6.1 High Outlet Pressure Al

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 3 of 99 P011658 – Rev. M 1. Welcome & Congratulations Congratulations on your pur

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 30 of 99 P011658 – Rev. M 8.6.4 High Cabinet Temperature Alarm - Occurs when the temp

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 31 of 99 P011658 – Rev. M 8.7 Adjusting & Resetting Dryer Set Points Dryer Set Poi

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 32 of 99 P011658 – Rev. M 8.7.2 High Outlet Pressure Alarm Set Point (default settin

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 33 of 99 P011658 – Rev. M 8.7.3 Low Outlet Pressure Alarm Set Point (default setting

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 34 of 99 P011658 – Rev. M 8.7.4 High Humidity Alarm Set Point (default setting is 10.

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 35 of 99 P011658 – Rev. M 8.7.5 High Compressor Last Run Time Alarm Set Point (defaul

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 36 of 99 P011658 – Rev. M 8.7.6 Compressor Total Time Reset – The Total Time (TTL TIM

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 37 of 99 P011658 – Rev. M 8.7.7 Reset to Factory Values – 8.7.7.1 Press the Left (

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 38 of 99 P011658 – Rev. M 8.7.9 Startup Delay Set Point (default setting is 0 sec) –

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 39 of 99 P011658 – Rev. M 8.8 Open Panel 8.8.1 Open panel latches and remove the fro

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 4 of 99 P011658 – Rev. M 3. Table of Contents 1. Welcome & Congratulations...

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 40 of 99 P011658 – Rev. M 8.10 Setting the Static Pressure 8.10.1 Open Panel (see se

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 41 of 99 P011658 – Rev. M 8.11.3 Turn knob until Outlet Pressure (OUTP) reading is at

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 42 of 99 P011658 – Rev. M 8.13 Connecting to Power Fail Alarm Terminals 8.13.1 Open

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 43 of 99 P011658 – Rev. M 8.14 Connecting via Web Browser If the Air Dryer IS connecte

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 44 of 99 P011658 – Rev. M The Web Browser connection offers five (5) screens to the use

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 45 of 99 P011658 – Rev. M 8.15 Using the Status Screen Displays the readings and alar

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 46 of 99 P011658 – Rev. M 8.15.1 Resetting an Alarm 8.15.1.1 Click on the ALARM RE

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 47 of 99 P011658 – Rev. M 8.15.2 Resetting Compressor Total Run Time 8.15.2.1 Clic

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 48 of 99 P011658 – Rev. M 8.16 Using the Config Screen All configuration of Set Point

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 49 of 99 P011658 – Rev. M 8.16.1 Changing a Set Point or Setup value: 8.16.1.1 Cli

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 5 of 99 P011658 – Rev. M 11.5 Ordering Parts from PUREGAS... 82 12. Servi

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 50 of 99 P011658 – Rev. M 8.16.2 Changing the Keyword 8.16.2.1 Click on CHANGE KEY

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 51 of 99 P011658 – Rev. M 8.17 Using the Event Screen Displays all events such as ala

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 52 of 99 P011658 – Rev. M 8.18 Using the Alarm Screen Displays all the Alarms registe

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 53 of 99 P011658 – Rev. M 8.19 Using the Firmware Screen Displays the current firmwar

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 54 of 99 P011658 – Rev. M 8.19.1 Updating the Firmware: 8.19.1.1 Click on BROWSE B

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 55 of 99 P011658 – Rev. M 8.20 Connecting via SNMP Using SNMP to connect and communica

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 56 of 99 P011658 – Rev. M 9. Testing Your Dryer 9.1 Safety & Warning Information

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 57 of 99 P011658 – Rev. M 9.2 Measuring Compressor Amp Draw With the Compressor

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 58 of 99 P011658 – Rev. M 9.3 Measuring Compressor Voltage 9.3.1 Open Panel (s

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 59 of 99 P011658 – Rev. M With the Compressor NOT running: 9.3.5 Use a Voltmeter to m

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 6 of 99 P011658 – Rev. M 4. Safety & Warning Information This section contains ge

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 60 of 99 P011658 – Rev. M 9.4 Measuring Incoming Voltage 9.4.1 Open Panel (see

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 61 of 99 P011658 – Rev. M 9.5 Measuring Voltage from AC Step-Down Transformer Fo

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 62 of 99 P011658 – Rev. M 9.6 Testing Consistent Heatless Dryer Cycling With

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 63 of 99 P011658 – Rev. M 9.6.4 Place your hand beneath the purge solenoids to feel f

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 64 of 99 P011658 – Rev. M 9.7 Testing Unloader Valve With the Compressor running: 9.7

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 65 of 99 P011658 – Rev. M 9.8 Measuring Heatless Dryer Solenoid Voltage With the Compr

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 66 of 99 P011658 – Rev. M 9.9 Testing Air Dryer Fan NOTE: To test the fan, the cabinet

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 67 of 99 P011658 – Rev. M With Compressor running: 9.10.2 Verify the compressor shuts

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 68 of 99 P011658 – Rev. M 9.11 Testing High Compressor Last Run Time Alarm CAUTION:

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 69 of 99 P011658 – Rev. M 9.12 Testing Humidity Alarm and System Shutdown CAUTION: B

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 7 of 99 P011658 – Rev. M CAUTION! Depressurizing the air

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 70 of 99 P011658 – Rev. M Allow the Humidity reading to rise over 10.0%. 9.12.5 Afte

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 71 of 99 P011658 – Rev. M 9.13 Testing High Outlet Pressure Alarm 9.13.1 Make a note

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 72 of 99 P011658 – Rev. M 9.14 Testing Low Outlet Pressure Alarm 9.14.1 Make a note

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 73 of 99 P011658 – Rev. M 9.15 Testing Air Fittings & Hoses for Leaks NOTE: This i

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 74 of 99 P011658 – Rev. M 10. Maintaining Your Dryer In order to ensure that your P55

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 75 of 99 P011658 – Rev. M WARNING! Internal surfaces may

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 76 of 99 P011658 – Rev. M 10.2 Six Month Maintenance MODEL: LOCATION NAME: S

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 77 of 99 P011658 – Rev. M 10.3 8,000 Hour Maintenance Under typical operating conditi

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 78 of 99 P011658 – Rev. M 11. Replacement Parts & Accessories 11.1 Dryer Parts

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 79 of 99 P011658 – Rev. M 11.2 Dryer Parts cont. Description Part Number Quantity Re

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 8 of 99 P011658 – Rev. M 5. Overview & Specifications 5.1 Product Description Th

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 80 of 99 P011658 – Rev. M 11.3 Heatless Dryer Assembly Parts Description Part Numb

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 81 of 99 P011658 – Rev. M 11.4 Accessories for Your Dryer Description Part Number Re

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 82 of 99 P011658 – Rev. M 11.5 Ordering Parts from PUREGAS Once you have identif

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 83 of 99 P011658 – Rev. M 12. Service & Repair Only PUREGAS can offer factory dir

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 84 of 99 P011658 – Rev. M 13. Troubleshooting Your Dryer 13.1 Before You Call PUREGAS

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 85 of 99 P011658 – Rev. M 13.3 Air Dryer Won’t Power ON Possib

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 86 of 99 P011658 – Rev. M 13.4 Display Screen Not Functioning Possible Cause Check C

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 87 of 99 P011658 – Rev. M 13.7 Low Outlet Pressure Alarm Possible Cause Check Correc

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 88 of 99 P011658 – Rev. M 13.9 High Humidity Possible Cause Check Corrective Ac

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 89 of 99 P011658 – Rev. M 13.10 Can’t Create a High Humidity Alarm / Shutdown These tr

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 9 of 99 P011658 – Rev. M 5.4 Technical Specifications P550W P550WH P550WLP P552W

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 90 of 99 P011658 – Rev. M 13.13 Inconsistent Heatless Dryer Cycling Possible Cause Ch

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 91 of 99 P011658 – Rev. M 13.15 Compressor Won’t Build Pressure Possible Cause Check

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 92 of 99 P011658 – Rev. M 13.17 High Compressor Last Run Time Alarm Possible Cause Ch

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 93 of 99 P011658 – Rev. M 13.19 Compressor Rapid ON/OFF Cycling Possible Cause Check

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 94 of 99 P011658 – Rev. M 14. Appendix 14.1 Wiring Diagram

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 95 of 99 P011658 – Rev. M 14.2 Set Point Limits and Defaults 14.2.1 System Adjustmen

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 96 of 99 P011658 – Rev. M 14.3 SNMP Parameters Device Configuration Information De

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 97 of 99 P011658 – Rev. M 15. Limited Warranty Agreement PUREGAS products carry a one

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 98 of 99 P011658 – Rev. M 16. Contacting PUREGAS 16.1 General PUREGAS, LLC 226A Comme

PUREGAS, LLC P550W Series Air Dryers User’s Guide Page 99 of 99 P011658 – Rev. M 17. Notes _________________________________________________